SUPER WRAP 800 SERVO
Continuous Sleevewrapper Bundling Machine
Super Wrap 800 Servo Bundler
Super Wrap 800 Servo
High speed bundling of stacked products of up to 50 PPM
The completely new developed bundler uses many features from the already known Super Wrap machines. The new continuous motion cross seal bar design, allows the machine to run stacked products with speeds up to 50 PPM. The Super Wrap 800 Servo was especially designed for overwrapping stacks of printed materials at higher speed, without shingling. The Servo technology comes from our highly successful Universa 500 Servo.
Potential customers for this newly designed machine are publishing and print- ing companies, contract packagers, food industry, and other companies using bundlers to collate and overwrap collations of packages. The machine uses the SIMOTION D410 with motion control from Siemens. With the Super Wrap 800 Servo, you choose one of the most advanced machines on the market today.
Specifications & Technical Data
| Technical Data | SUPER WRAP 800 SERVO |
|---|---|
| operator interface: | Touchpanel SIEMENS TP 177 incl. Product Data Memory for various products |
| programmable logic controller (PLC): | SIEMENS S7 |
| sealing system: | permanently heated seal bar with exchangeable sealing ledge in profile contour, maintenance free, with absolutely inodorous operation, temperature regulation by PLC |
| clearance in width: | 28 in. |
| clearance in height, adjustable: | 8”-16” |
| product weight, min. approx.: | 3 lb. |
| product length, min. approx.: | 5 in. |
| film: | up to 4 mil |
| outside diameter of film reel, max.: | 16 in. |
| width of film reel, max.: | 29 1/2” top and bottom |
| power supply: | 480 V, 60 Hz, 3-phase with ground |
| rated capacity: | 6.0 kVA |
| nominal current at 400 V: | 8.7 amps |
| operating side: | left hand side in working direction |
| working height, adjustable: | 34”-37” |
| color: | KALLFASS Anthracite Gray |
| fully-automatic product infeed by means of an in-line transport conveyor |
| permanently heated seal bar, electromotorically operated, with exchangeable sealing ledge |
| seal bar equipped with safety device to protect sensitive products, as well as, for optimum operational safety |
| operator guidance and error diagnostic by Touchpanel SIEMENS incl. Product Data Memory for various products |
| programmable logic controller (PLC) type SIMOTION D 410 with Motion Control from SIEMENS |
| upper and lower film reel motor-driven |
| film tear and film end control |
| infinitely adjustable speed of both transport conveyors by means of frequency |
| transformers, range of adjustment approx. 30’-115” |
| transport conveyor in the outfeed area |
| extensive safety guarding |
| Options at extra cost |
|---|
| free rotating counter seal bar (without wear parts such as Teflon tape or Silicone) |
| electrical lifting device for easier handling of heavy film reels up to a weight of 80kg, with swivel mechanism, incl. stand-by film reel station on top |
| film low control, upper and lower film roll |
| stand-by film reel station for bottom reel, laterally extensible (indicate feeder side!) |
| machine on castors for mobility (differing working height) |
| special color (structure lacquer, monochromatic) |
| special voltage (for standard voltage see technical data) |
| spare parts kits |
Machine dimensions (approx. in mm):
(This drawing may show options which are not included in the basic machine version and are available against up-charge only.)
Industries We Serve
Our Products
FAQs on SUPER WRAP 800 SERVO Sleevewrapper
What is the Super Wrap 800 Servo, and what sets it apart?
The Super Wrap 800 Servo is a high-speed sleeve wrapper designed to bundle stacked products with precision. It runs up to 50 packages per minute and prevents shingling, a common issue that slows other machines. Its continuous-motion cross-seal bar keeps the process smooth and dependable, combining the proven performance of the Super Wrap line with Universa 500 Servo technology.
What industries benefit most from the Super Wrap 800 Servo?
It’s especially useful in publishing and printing, food packaging, and contract packaging. Any business that needs to collate and wrap stacked items consistently, quickly, and with less downtime can benefit from its performance.
How does continuous motion improve packaging efficiency?
Most bundlers stop and start with each cycle, which slows production. The Super Wrap 800 Servo keeps stacks moving in one continuous flow. This design increases throughput to 50 cycles per minute while keeping operations fluid and reliable.
Can the Super Wrap 800 Servo handle various film formats and materials?
Yes. It works with flat films up to about 4 mil (80 µm) thick. With motor-driven upper and lower reels, along with built-in tear and end detection, it handles a variety of film types while maintaining consistent quality.
What options are available to customize the Super Wrap 800 Servo?
The machine can be tailored with several options, including:
- Free-rotating counter seal bar with no wear parts
- Electrical lifting device for reels up to 80 kg with a swivel conveyor reel station
- Low-level film controls for both rolls
- Standby bottom film reel station for faster roll changes
- Adjustable machine height and castors for mobility
- Custom paint colors and special voltages
- Spare parts kits for easier maintenance
How easy is it to integrate into existing production lines?
Integration is straightforward. Its compact footprint, Siemens motion controls, and touch-screen interface make setup quick. With product data memory and compatibility with inline conveyors, changeovers are fast and production stays flexible.
Who offers support and maintenance for this machine?
Support is provided by Kallfass through CPS&S Inc. Services include phone assistance, on-site maintenance, and quick access to spare parts. Orders placed before 3 p.m. can often be shipped the same day to reduce downtime.
What’s the difference between Super Wrap 800 Servo and other Kallfass bundlers?
The Super Wrap 800 Servo uses continuous motion to reach speeds of up to 50 packages per minute, making it ideal for high-speed stack bundling. The Super Wrap 500 has a similar design but is smaller and runs at about 40 cycles per minute. The Universa 800 Servo is a hybrid side sealer focused on display-quality packaging and flexible formats for retail applications.
