SERVO PACKER 500
Continuously fast instead of intermittently slow
Servo Packer 500 Side Sealers
Servo Packer 500
The products are wrapped on the SERVO PACKER with continuous product flow. The machine reaches speeds up to 120 cycles/min, which makes the SERVO PACKER 500 the “new fast continuous-motion hybrid from Kallfass” – a mixture of a universal side-sealing machine and a film packaging line for extremely tight packaging.
The SERVO PACKER 500 uses two rolls of flat film. Film trans-port in the machine is made on both sides and perfectly rectangular film bags are created without any distortion. These are the best conditions for accurate sealing seams with square-shaped products, like praline boxes. This machine runs without a forming shoe, as the bag is sealed on all four sides. Not only all standard films, also stiff and brittle biopolymer films can be processed on this machine, e.g. PLA. Extremely dull or poor quality films with acceptable sealing properties are also no problem for the SERVO PACKER.
Facts, Data, Figures
| Technical Data | |
|---|---|
| product rate depends on product and film: | 120 packs per minute |
| width of cross seal bar: | 21 1/2“ |
| max. clearance in height of sealing frame: | 8“ |
| min. product length: | 3“ |
| min. product width: | 3“ |
| film: | flat film, approx. 30 – 250 gauge |
| outside diameter of film reel: | max. 10“ |
| width of film reel: | max. 25 1/2“ |
| speed of transport conveyor, variable: | 15‘ – 115‘/min. |
| sealing system: | permanently heated seal bar with exchangeable sealing ledge temperature regulation and control by PLC |
| operator interface: | Touchpanel SIEMENS |
| programmable logic controller (PLC): | Motion Control SIMOTION® from SIEMENS® |
| power supply: | 480 v/ 3-phase/60Hz with ground |
| rated capacity: | 6 kVA |
| nominal current (at 400 V): | 8.7 amps |
| working height, adjustable: | 31“ – 36“ |
| position of control cabinet: | left hand side in working direction |
| colour: | KALLFASS Anthracite |
| Options at extra cost |
|---|
| film low control (upper and lower film) |
| perforating device with needle roller, 3 rows of needle |
| transport belts with knife edges |
| wheel/knife –combination (patent no EP 10224360.3) for fully closed sealing seams when processing multilayer, eradiated |
| (electronically cross linked) co-polymer films |
| free rotating wear free counter seal bar for films without PP content (registered design) |
| vacuum transport belt for evenly film flow |
| side-inverted execution of machine |
| print registration control (incl. mounting) vertically adjustable (print mark 100 % black), upper film reel |
| single-layer tear-open perforation by cutting wheel for easy opening,upper film reel |
Machine dimensions (approx. in mm):
(This drawing may show options which are not included in the basic machine version and are available against up-charge only.)
Industries We Serve
Our Products
FAQs On Servo Packer 500
What is the Servo Packer 500?
The Servo Packer 500 is a continuous motion side sealer developed by Kallfass. It is built to deliver fast, precise, and fully automatic shrink wrapping. With its servo-driven technology, the system combines accuracy, speed, and reliability, making it a strong choice for high-demand packaging environments.
What types of products can the Servo Packer 500 package?
This machine is designed to be flexible. It can handle consumer goods, food items, printed materials, industrial parts, and retail products with ease. Because it uses a continuous motion sealing system, it works equally well with products that are uniform in shape or more irregular.
How fast can the Servo Packer 500 operate?
Speed is one of its biggest strengths. Depending on the size of the product and the film selected, the Servo Packer 500 can run at more than 100 packages per minute. This makes it a dependable option for companies that need consistent output on busy production lines.
What are the advantages of using a continuous motion side sealer?
Choosing a continuous motion side sealer like the Servo Packer 500 brings several benefits. It allows packaging to move at higher speeds than intermittent machines, keeps product flow smooth, produces strong and consistent seals, and reduces downtime. Together, these advantages lead to greater efficiency.
Is the Servo Packer 500 compatible with different shrink films?
Yes. The machine is designed to work with a wide range of shrink films, including polyolefin, polyethylene, and PVC. This gives manufacturers flexibility when selecting materials that fit their products and packaging goals.
How does the servo-driven technology improve packaging?
Servo-driven systems offer precise control, which directly improves the packaging process. They ensure accurate handling, consistent seals, and reduced film waste. At the same time, they require less maintenance than older mechanical systems, saving both time and cost.
Can the Servo Packer 500 be integrated into existing production lines?
Yes. The Servo Packer 500 is designed with integration in mind. It can be paired with infeed conveyors, shrink tunnels, and labeling systems to form a complete and efficient packaging line.
What industries commonly use the Servo Packer 500?
Many industries rely on the Servo Packer 500 to streamline operations. It is widely used in food and beverage production, retail packaging, printing and publishing, electronics, industrial manufacturing, and logistics.
Does the Servo Packer 500 reduce film waste?
Yes. Thanks to its advanced controls and precision sealing, the Servo Packer 500 reduces the amount of film needed. This lowers operating costs and helps companies take a more sustainable approach to packaging.
Is operator training required for the Servo Packer 500?
Training is recommended even though the machine is user-friendly. Kallfass provides operator training to ensure teams know how to set up, run, and maintain the system, which helps maximize productivity.
Where can I get technical support for the Servo Packer 500?
Kallfass US offers complete technical support. This includes installation help, operator training, spare parts, and ongoing service, all designed to keep the machine running at peak performance.
