UNIVERSA 1000
Fully-Automatic Side Sealer
Universa 1000 Side sealers
Universa 1000
Extreme format range
The UNIVERSA 1000 is the perfect side sealer for extremely large products, such as picture frames, furniture, insulation material and others. The encoder controls used by KALLFASS provide maximum flexibility and minimum change over times. Heavy-duty construction and well selected premium components assure the highest amount of runtime, even in tough multi-shift operation and with heavy products. An additional vacuum conveyor under the infeed belt guarantees wrinkle free bags with large format products. A wide range of options is available with the UNIVERSA 1000, so it can be configured for many special applications. The optional modem and Ethernet connection make the UNIVERSA 1000 the perfect component for fully automatic packaging lines, including with main server.
Specifications & Technical Data
| Technical Data | Universa 1000 |
|---|---|
| Maximum production speed (depends on product and film used): | 50 cycles / min |
| Width of cross seal bar: | 41 in. |
| Max. clearance in height of sealing frame: | 12 in. |
| Min. product length: | 8 in. |
| Film : | Film: center-folded or flat film, approx. 60 gauge - 3 mil. |
| Film cradle: | Close to floor for easy film reel loading |
| Working height, adjustable: | 31 - 37 in. |
| Outside diameter of film reel: | max. 16 in. |
| Width of film reel: | max. 47 in. |
| Speed of transport conveyor, fix: | 66' / min. |
| Sealing system: | Permanently heated seal bar with exchangeable sealing ledge, maintenance free, with absolutely in-odorous operation, temperature regulation by PLC |
| Operator interface: | Touchpanel, SIEMENS |
| Programmable logic controller (PLC): | SIEMENS S7 |
| Power supply: | 400 volts, 50 Hz, 3-phase, with protective earth conductor |
| Rated capacity: | 4,65 kVA |
| Nominal current (at 400 V): | 6,8 A |
| Colour: | KALLFASS-Anthracite |
| Controlling of the products by an encoder. Smooth readjusting of motion timeson dimension-or speedchanges | |
| Infeed conveyor can be pulled out for better access during threading in film | |
| Motor-driven film transport with automatic film scrap take up winder | |
| Permanently heated seal bar with exchangeable sealing ledge, available in different profiles | |
| to produce excellent sealing seams depending on product and film | |
| Operator guidance and error diagnostic by colour Touchpanel (available languages: German, English, French – other languages upon request) incl. Product Data Memory for various products | |
| Options at extra cost |
|---|
| Perforating device with needle roller, 7 rows of needles |
| Infinitely adjustable speed of both transport conveyors approx. 10 - 35 m/min, incl. smooth-start |
| Integration of feeding systems (e. g. MGZ 400IL or transport conveyor) in PLC and product data memory |
| Wheel/knife –combination (patent pending – 10224360.3) |
| Clearance increased to approx. 330 mm |
| Free rotating wear free counter seal bar for films without PP content (registered design) |
| Wheel/knife –combination (patent pending – 10224360.3) with separate cold-knife |
| Tear-open perforation by cutting wheel for easy opening of packages |
| Integrated modem (Europe / world) |
| Ethernet-Interface (hardware), e.g. for connection to production server |
Machine dimensions (approx. in mm):
(This drawing may show options which are not included in the basic machine version and are available against up-charge only.)
Industries We Serve
Our Products
Frequently Asked Questions
What is the Universa 1000 used for?
The Universa 1000 is an automatic intermittent side sealer designed specifically for packaging very large or bulky products in shrink film. It’s often used by manufacturers who need clean, secure packaging for oversized items and want consistent results without relying on a continuous high-speed system.
How does the Universa 1000 work?
The machine works using a stop-and-seal process. Each product moves into place, the conveyor briefly pauses, and the sealing bars close to form the package before moving on to the next item. This controlled movement makes it easier to package large or heavy products accurately and consistently.
What makes the Universa 1000 different from other side sealers?
The Universa 1000 stands out because it’s built for large-format packaging. Its wide sealing area and sturdy construction allow it to handle products that smaller machines can’t, while still delivering smooth operation and reliable seal quality even during long production runs.
What types of products can be packaged on the Universa 1000?
The Universa 1000 is well suited for oversized products such as furniture components, picture frames, insulation boards, building materials, and other large industrial or commercial items that need protective shrink packaging with a professional appearance.
What kind of shrink film can be used with the Universa 1000?
This machine works with both center-folded and flat shrink films, allowing flexibility depending on the size and weight of the product being packaged. Users can select film thicknesses that provide the right balance of protection, durability, and presentation.
Is the Universa 1000 easy to operate?
Yes, the Universa 1000 is designed to be operator-friendly. It features an intuitive touchscreen control system that allows operators to adjust settings easily, save product recipes, and make faster changeovers, even when running different product sizes.
Can the Universa 1000 be used in a fully automated packaging line?
Absolutely. The Universa 1000 can be integrated into fully automated packaging lines and connected with upstream and downstream equipment. This makes it a strong option for businesses looking to streamline large-format packaging without adding unnecessary complexity.
How fast can the Universa 1000 package products?
The Universa 1000 is built for controlled, reliable production rather than extreme speed. Actual output depends on product size and film type, but the machine delivers steady throughput while maintaining consistent seal quality for large and heavy items.
Why choose an intermittent side sealer like the Universa 1000?
Intermittent side sealers are ideal when precision and control matter. The Universa 1000 allows better handling of oversized products, reduces film stress, and delivers clean, consistent seals that are difficult to achieve with continuous systems when packaging large items.
What maintenance does the Universa 1000 require?
Routine maintenance for the Universa 1000 is straightforward and includes cleaning sealing components, inspecting wear parts, and following regular service schedules. Proper maintenance helps ensure reliable operation, minimizes downtime, and extends the machine’s service life.
