What Is Emergency Heating in Packaging Machines—and Why Does It Matter?
Sealer machines are the backbone of automated packaging for countless industries. From food and bakery items to pharmaceuticals and cosmetics, these machines ensure products are securely wrapped and ready for market. The latest generation of sealer machines—like those from Complete Packaging Solutions & Systems Inc. / Kallfass USA—are designed for high-speed, continuous operation. They use advanced motion control technology, energy regeneration, and require no compressed air, making them efficient and reliable for manufacturers and contract packagers.
These systems can handle a wide range of products, including items of varying sizes and shapes, without the need for manual adjustments. With features like easy film switching and no programming required in the field, operators can quickly adapt to different packaging needs. The machines are engineered for performance and durability, delivering 98.5%+ uptime and saving 10–15% on materials by eliminating unnecessary film use and spacing issues.
What Is Emergency Heating in Sealer Machines?
Emergency heating is a critical feature in advanced packaging equipment, especially in continuous motion packaging machines. In the event of a thermocouple break or a heating element failure, emergency heating allows the machine to continue operating. This means production can keep going while the main heating system is repaired or replaced, minimizing costly downtime.
For manufacturers running high-volume lines, even a short interruption can be expensive. Emergency heating ensures that packaging lines do not come to a halt, protecting both productivity and profitability.
Why Is Emergency Heating Essential for Side Seal Wrapper Machines?
Side seal wrapper machines are popular choices for businesses that demand speed and flexibility. These machines are designed to wrap products continuously, without stopping between items. If a critical component like the heating element fails, traditional machines would require a complete stop, leading to lost production time and potential delivery delays.
With emergency heating, the side seal wrapper can switch to a backup heating mode. This keeps the line running, allowing maintenance teams to address the issue without halting the entire operation. For industries like food, printing, and pharmaceuticals, where deadlines and product freshness matter, this feature is invaluable.
How Does Emergency Heating Reduce Downtime and Costs?
Downtime is one of the most significant hidden costs in manufacturing. Every minute a packaging line is down, productivity drops and labor costs rise. Emergency heating in sealer machines directly tackles this problem by:
- Allowing production to continue during minor heating failures
- Reducing the need for immediate, emergency repairs
- Preventing product waste due to unfinished packaging cycles
This feature, combined with the maintenance-free design of Kallfass continuous motion packaging machines, can reduce downtime and maintenance costs by up to 70% compared to older models that rely on components like sealing wires, pneumatics, and temperature controllers.
What Should You Look for When Choosing a Side Seal Shrink Wrap Machine?
When selecting a Side Seal Shrink Wrap Machine, consider the following factors:
- Speed and throughput capabilities
- Flexibility to handle products of different sizes and shapes
- Integration with existing production lines
- Uptime and reliability features, such as emergency heating
- Maintenance requirements and cost savings
- User-friendly controls and quick changeover options
Choosing a machine with emergency heating and other advanced features ensures your packaging line remains productive, even during unexpected technical issues.
Why Partner with Complete Packaging Solutions & Systems Inc. / Kallfass USA?
Complete Packaging Solutions & Systems Inc. / Kallfass USA stands out for its commitment to high-end, automatic shrink wrap solutions. Their continuous motion packaging machines, side seal wrappers, and shrink tunnels are engineered for businesses that prioritize performance, durability, and precision. With features like emergency heating, servo motion control, and easy integration, these machines deliver unmatched uptime and efficiency.
Whether you’re in food, cosmetics, pharmaceuticals, or printing, Kallfass USA offers solutions that reduce costs, boost productivity, and ensure your products are packaged to the highest standards.
Ready to upgrade your packaging line? Contact Complete Packaging Solutions & Systems Inc. / Kallfass USA for expert advice and industry-leading sealer machines tailored to your needs.
